MillipaK 4QPM Manual V1.01 (633T43801).pdf

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MILLIPAK 4QPM CONTROLLER MANUAL
FOR SYSTEM VERSION V1.01
Document History
______________________________________________________________________________
Document History
Author
Initials
Date
PB
06/03/01
DL /
14/09/01
CEH
Reviewer
Initials
Date
-
-
Version
0.01
1.01
Original.
Document updated for V1.01 software
Reason for Modification
MillipaK 4QPM Controller Manual
27/02/02
Contents
______________________________________________________________________________
CONTENTS
Introduction
Safety
Installation
Mounting
MillipaK 4QPM Power Wiring
MillipaK Light Wiring example
Calibrator
Traction Drive Hours Counter
Calibrator Security Levels
Navigation
Adjustments
Status and Test Information
Configuration
System Configuration
System Voltage
System I/O Configuration
System / Motor Set-up
Contactor chopping
Accelerator Full /Zero Setting
Performance
Acceleration Delay
Deceleration Delay
Control Mode
Regen Braking
Braking Levels
Braking Entry and Exit
Footbraking
Creep Speed
Maximum Speed
Accelerator Characteristics
Features
Standard Controller Features
Power Steer
High Speed Switch and Anti-Tie Down
Seat Switch
Handbrake Switch
Cutback speeds
Traction Drive Hours Meter
Reverse Speed
Pump Soft Start
Reverse Buzzer
Line Contactor Drop out
Safety Features
Start Up Sequence
FS1 Recycle
MillipaK 4QPM Controller Manual
27/02/02
Contents
______________________________________________________________________________
SRO (Static return to off)
Belly Switch
Anti-Rollback
Anti-Rolloff
Fail-safe
Controller Protection Features
Temperature Monitoring
Safe Operating Area (SOA)
Under-voltage and over-voltage protection
Commissioning Checklist
Personality Record
Fault Finding
Fault Clearance
Fault Reporting Form
Software Version and Serial Number indication
Specifications
Power Configurations
EMC standards
Socket B protection
Contactor drive ratings
Analogue Input Impedance
Digital Input Impedance
EMC Guidelines
Ordering Information
MillipaK 4QPM Controller Manual
27/02/02
Introduction
______________________________________________________________________________
Introduction
The MillipaK 4QPM (Four Quadrant Permanent Magnet) range of controllers provides a new
range of power frames for 24V-48V, 330A in small, highly efficient packages. This is achieved
using a Sevcon patented power switching scheme and radical new construction techniques, which
enable large powers to be incorporated into very small packages.
The MillipaK provides a completely sealed (IP66) unit containing both power and logic circuitry,
as well as all suppression components and an optional integrated pump soft start/stop chopper.
MillipaK supports Sevcon’s existing MOS90 calibrator for adjustment of vehicle performance
characteristics. MillipaK is ideally suited to applications requiring a single traction controller, for
example walkies, golf cars and basic ride-on trucks.
Controllers are FLASH microprocessor based enabling field re-programming for new features and
have numerous user set-up options. The MillipaK uses high frequency (silent) MOSFET power
switching technology, to control a 4Q power frame bridge. Armature current is monitored. Motor
feedback should not be necessary. Controllers have been designed to satisfy the requirements of
the relevant UL and EC standards.
MillipaK 4QPM Controller Manual
27/02/02

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