2012_i-MiEV_Dismantling_Guide.pdf

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MITSUBISHI
2012 i-MiEV Dismantling Guide
Lithium-Ion Battery Electric Vehicle
June 2013
© Copyright 201 , Mitsubishi Motors North America, Inc.
TABLE OF CONTENTS
INTRODUCTION ............................................................................... 1
HOW TO IDENTIFY I-MIEV .............................................................. 2
UNIQUE
I-MIEV FEATURES ............................................................................ 2
EXTERIOR......................................................................................................... 2
CHASSIS NUMBER AND MODEL CODE ......................................................... 3
SAFETY PRECAUTIONS ................................................................. 4
PROPER HANDLING
OF THE HIGH VOLTAGE BATTERY ............................ 5
HIGH VOLTAGE COMPONENTS LAYOUT ..................................... 6
TESTER AND SPECIAL TOOLS ...................................................................... 6
PERSONAL PROTECTIVE EQUIPMENT......................................... 7
DISMANTLING PROCESS OVERVIEW ........................................... 8
STEP 1: ASSESSING DAMAGE
TO
THE MAIN DRIVE LITHIUM-
ION BATTERY .................................................................................. 9
STEP 2A: SHUTTING
OFF
THE
HIGH VOLTAGE
........................
10
STEP 2B: DISCHARGING THE MAIN DRIVE LITHIUM-ION
BATTERY ....................................................................................... 14
STEP 3: REMOVING THE MAIN DRIVE LITHIUM-ION BATTERY
FROM THE VEHICLE ..................................................................... 18
HIGH VOLTAGE SIGNBOARD ...................................................... 24
WARNING SIGN ............................................................................. 25
Introduction
Since the i-MiEV is an 100% electric vehicle equipped with a high voltage
(370V) Main drive lithium-ion battery, caution must be used when
dismantling
the vehicle.
This guide provides instructions that
must
be
followed
when
the high voltage Main drive lithium-ion battery is
to be
removed from the i-MiEV. Failure to follow the instructions in this guide,
including the
warnings and cautions, may result in serious injury
or death
by electrical shock due to
the high
voltage battery installed on the i-MiEV.
Before dismantling, please
read this
guide carefully and understand the
identified
procedures.
Throughout this
guide
the words WARNING and CAUTION appear.
These serve as reminders to be especially careful. Failure to follow instructions may result in personal injury or
damage to your vehicle.
WARNING;
Indicates a strong possibility of severe personal injury or death if instructions are not followed.
CAUTION;
Means hazards or unsafe practices that could cause minor personal injury or damage to your vehicle..
*: indicates optional equipment.
It may differ according to the sales classification; refer to the sales catalogue
.
Mitsubishi Motors reserves the right to make changes in design and specification and/or to make additions
to or improvements in this product without obligation to install them on products previously manufactured.
・
Please note that the contents of this
guide
may not match exactly with every vehicle due to changes in
vehicle specification.
1
How to
Identify
i-MiEV
Always handle
i-MiEV using appropriate Personal Protective Equipment (PPE) and the methods
described in this guide.
(1)
Unique
i-MiEV features
-
MiEV logo mark
- Charging
lid
and port
- No
exhaust pipe
-
Chassis number
(2) Exterior
①
Charging
lid
and port
on the right side of the
vehicle.
②
②
MiEV logo mark on right side of tailgate.
②
①
③
③
No
exhaust pipe
i-MiEV does not have an exhaust pipe.
2
(3) Chassis
Number and
Model
Code
The Model code is stamped on the “Vehicle identification number plate” and “Vehicle information
code plate”.
The Chassis number is stamped on the “Quarter Trim”.
①
VEHICLE IDENTIFICATION NUMBER PLATE
The vehicle identification number (VIN) plate is
located on a plate attached to the left top side of
the instrument panel.
The first 6 digits are “JA3215” for i-MiEV.
Ex) Model code stamp :
JA3215H1_CU00001
①
②
②
VEHICLE INFORMATION CODE PLATE
The vehicle information code plate is riveted to
the face of the driver’s door sill.
i-MiEV includes "HA3W" in the MODEL code.
Ex) MODEL code stamp:HA3WGLDDL2M
③
CHASSIS NUMBER
The chassis number is stamped on the
body
panel,
quarter trim lower,
inside the vehicle.
i-MiEV includes "HA3W" in the Chassis number.
Ex) Chassis number stamp:HA3W-0000010
③
(inside of vehicle)
3

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