Hamulec_zawieszenie_tyl.pdf

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15.
REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER
DOWNTOWN 300i
15
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REAR BRAKE/REAR FORK/REAR WHEEL/
REAR SHOCK ABSORBER
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SCHEMATIC DRAWING ------------------------------------------------------------------------- 15-1
SERVICE INFORMATION ----------------------------------------------------------------------- 15-2
TROUBLESHOOTING ---------------------------------------------------------------------------- 15-2
REAR BRAKE--------------------------------------------------------------------------------------- 15-3
REAR FORK----------------------------------------------------------------------------------------- 15-6
REAR WHEEL -------------------------------------------------------------------------------------- 15-7
REAR SHOCK ABSORBER ---------------------------------------------------------------------- 15-7
15
15-0
15. REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER
SCHEMATIC DRAWING
DOWNTOWN 300i
15-1
15.
REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER
SERVICE INFORMATION
GENERAL INSTRUCTIONS
DOWNTOWN 300i
•
When performing the services stated in this section, the engine and exhaust muffler must be cold to avoid
scalding.
•
During servicing, keep oil or grease off the brake pads and brake disk.
SPECIFICATIONS
Item
Rear wheel rim runout
Rear brake disk thickness
Rear brake disk runout
Rear brake master cylinder I.D.
Rear brake master cylinder piston O.D.
Standard (mm)
⎯
5.0
⎯
25.33 ~ 25.36
25.40 ~ 25.45
TORQUE VALUES
Exhaust muffler lock bolt
35 N-m (
4 kgf-m)
Exhaust muffler pipe nut
20 N-m (
2 kgf-m)
Rear axle nut
120 N-m (
12 kgf-m)
Rear shock absorber lower mount bolt
40 N-m (
4 kgf-m)
Rear shock absorber upper mount bolt
40 N-m (
4 kgf-m)
Rear brake caliper holder bolt
35 N-m (3.5
kgf-m)
TROUBLESHOOTING
Rear wheel wobbling
•
Bent rim
•
Faulty tire
•
Axle not tightened properly
Soft rear shock absorber
•
Weak shock absorber spring
•
Damper oil leaks
Rear wheel noise
•
Worn rear wheel axle bearings
•
Worn rear fork bearings
•
Deformed rear fork
Poor brake performance
•
Air in brake system
•
Deteriorated brake fluid
•
Contaminated brake pad surface
•
Worn brake pads
•
Clogged brake fluid line
•
Deformed brake disk
•
Unequal worn brake caliper
15-2
15. REAR BRAKE/REAR FORK/REAR
WHEEL/REAR SHOCK ABSORBER
REAR BRAKE
REAR BRAKE CALIPER REMOVAL
First remove the exhaust muffler.
Remove the rear brake fluid tube bolt and
disconnect the brake fluid tube.
Remove two bolts attaching the rear brake caliper.
Remove the rear brake caliper.
Brake Fluid Tube Bolt
DOWNTOWN 300i
Brake Caliper
＊
When
removing the brake fluid tube, use
shop towels to cover plastic parts and
coated surfaces to avoid damage.
Bolts
Brake Disk
INSPECTION
Inspect the brake pads and brake disk.
Measure the brake disk thickness.
Visually check the brake pad thickness
DISASSEMBLY
Remove two brake pads dowel pins and three
bolts from the brake caliper.
Remove the brake pads.
Brake pads
15-3

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