Przekladnia_cvt.pdf

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9. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
AGILITY CITY 125
9
5.0�½�6.0kg-m
3.5-4.5g-m
9
3.5-4.0g-m
9-0
9. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
SERVICE INFORMATION.......................9-1
TROUBLESHOOTING..............................9-1
LEFT CRANKCASE COVER ...................9-2
KICK STARTER ........................................9-2
AGILITY CITY 125
DRIVE BELT .......................................... 9-5
DRIVE PULLEY ..................................... 9-6
CLUTCH/DRIVEN PULLEY ................. 9-9
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
The drive pulley, clutch and driven pulley can be serviced with the engine installed.
•
Avoid getting grease and oil on the drive belt and pulley faces. Remove any oil or grease from
them to minimize the slipping of drive belt and drive pulley.
SPECIFICATIONS
Item
Movable drive face bushing I.D.
Drive face collar O.D.
Drive belt width
Clutch lining thickness
Clutch outer I.D.
Driven face spring free length
Driven face O.D.
Movable driven face I.D.
Weight roller O.D.
TORQUE VALUES
Drive face nut
Clutch outer nut
Clutch drive plate nut
SPECIAL TOOLS
Universal holder
Standard (mm)
23.989~24.025
23.960~23.974
17.5
⎯
125.2-125.7
⎯
33.965-33.485
34.0-34.025
15.920~16.080
Service Limit (mm)
24.06
23.94
16.5
1.5
125.5
147.6
33.94
34.06
15.4
5.5~6.5kgf-m
3.5~4.5kgf-m
5.0-6.0kg-m
Clutch spring compressor
TROUBLESHOOTING
Engine starts but motorcycle won‘t move
•
Worn drive belt
•
Broken ramp plate
•
Worn or damaged clutch lining
•
Broken driven face spring
Engine stalls or motorcycle creeps
•
Broken clutch weight spring
Lack of power
•
Worn drive belt
•
Weak driven face spring
•
Worn weight roller
•
Fouled drive face
9-1
9. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
LEFT CRANKCASE COVER
REMOVAL
Loosen the drive belt air tube band screw.
AGILITY CITY 125
Air Tube Band
Screw
Remove the left crankcase cover bolts and
cable clamp
.
Remove the seal rubber and dowel pins.
Cable Clamp
Left Crankcase Cover
Bolts
INSTALLATION
Install the dowel pins and gasket.
Dowel Pins
Install the left crankcase cover and tighten
the left crankcase cover bolts.
Install the cable clamp to the specified
location and tighten the bolt.
Left Crankcase Cover
Bolts
9-2
9. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
Install the drive belt air tube and tighten the
tube band screw.
AGILITY CITY 125
Intake Cover
Tube Band Screw
DRIVE PULLEY
REMOVAL
Remove the left crankcase cover.
Hold the drive pulley using an universal
holder and remove the drive face nut and
starting ratchet.
Remove the drive pulley face.
Special
Starting Ratchet
Drive Pulley Face
Flywheel Holder
Flywheel
Holder
Hold the clutch outer with the universal
holder and remove the clutch outer nut.
Remove the clutch/driven pulley and drive
belt.
Movable Drive Face
Drive Belt
INSPECTION
Check the drive belt for cracks, separation
or abnormal or excessive wear.
Measure the drive belt width.
Service Limit:
17.0mm replace if below
＊
Use specified genuine parts for replace-
ment.
9-3
9. DRIVE AND DRIVEN PULLEYS/
KICK STARTER
Remove the movable drive face assembly.
Remove the drive pulley collar.
AGILITY CITY 125
Drive Pulley Collar
Movable Drive Face Assembly
DISASSEMBLY
Remove the ramp plate.
Ramp Plate
Remove the weight rollers.
Weight Roller
INSPECTION
Check each weight roller for wear or
damage.
Measure each weight roller O.D.
Service Limit:
15.4mm replace if below
9-4

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