140526_KST_ArcTech_Basic_12_en.pdf

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KUKA System Technology
KUKA Roboter GmbH
KUKA.ArcTech Basic 1.2
For KUKA System Software 8.3
Issued: 19.12.2013
Version: KST ArcTech Basic 1.2 V1
KUKA.ArcTech Basic 1.2
© Copyright 2013
KUKA Roboter GmbH
Zugspitzstraße 140
D-86165 Augsburg
Germany
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without
the express permission of KUKA Roboter GmbH.
Other functions not described in this documentation may be operable in the controller. The user has
no claims to these functions, however, in the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software
described. Nevertheless, discrepancies cannot be precluded, for which reason we are not able to
guarantee total conformity. The information in this documentation is checked on a regular basis, how-
ever, and necessary corrections will be incorporated in the subsequent edition.
Subject to technical alterations without an effect on the function.
Translation of the original documentation
KIM-PS5-DOC
Publication:
Book structure:
Version:
Pub KST ArcTech Basic 1.2 (PDF) en
KST ArcTech Basic 1.2 V1.1
KST ArcTech Basic 1.2 V1
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Issued: 19.12.2013 Version: KST ArcTech Basic 1.2 V1
Contents
Contents
1
1.1
1.2
1.3
1.4
Introduction
..................................................................................................
Target group ..............................................................................................................
Industrial robot documentation ...................................................................................
Representation of warnings and notes ......................................................................
Terms used ................................................................................................................
5
5
5
5
6
2
2.1
2.2
2.3
2.3.1
2.3.2
2.3.3
Product description
.....................................................................................
ArcTech Basic – Overview .........................................................................................
Intended use of the technology package ...................................................................
Mechanical weaving ...................................................................................................
Weave patterns .....................................................................................................
Weave plane and tool-based technological system (TTS) ...................................
Weave frequency ..................................................................................................
7
7
7
7
8
9
10
3
4
4.1
4.2
4.3
Safety
............................................................................................................
Installation
...................................................................................................
System requirements .................................................................................................
Installing or updating ArcTech Basic ..........................................................................
Uninstalling ArcTech Basic ........................................................................................
13
15
15
15
16
5
5.1
5.2
Operation
......................................................................................................
Menus ........................................................................................................................
Status keys ................................................................................................................
17
17
17
6
6.1
6.2
6.3
6.4
6.4.1
6.4.2
6.4.3
6.4.4
6.5
6.5.1
6.5.2
6.5.3
6.5.4
Configuration
...............................................................................................
Configuration in WorkVisual – overview ....................................................................
Inserting a power source in a project .........................................................................
Opening the
ArcTech Editor
.....................................................................................
Configuring the power source ....................................................................................
“Mode” tab ............................................................................................................
“Parameters” tab ..................................................................................................
“Control
points”
tab .............................................................................................
“Assignment” tab .................................................................................................
Configuring the inputs/outputs of the power source ...................................................
“Inputs” tab ...........................................................................................................
“Outputs” tab ........................................................................................................
“Signals” tab .........................................................................................................
Expert configuration of inputs/outputs ..................................................................
Configuring input/output signals ......................................................................
Changing the name of an input/output .............................................................
Configuring weave parameters for the weld data set ...........................................
Configuring the data set for burnfree ....................................................................
Changing process options .........................................................................................
Configuring ignition and weld fault strategies ............................................................
“Ignition
fault strategies”
tab ..............................................................................
“Weld
fault strategies”
tab ..................................................................................
19
19
19
20
21
21
21
23
24
24
25
26
27
27
28
28
29
30
31
31
33
34
35
6.5.4.1
6.5.4.2
6.6
6.6.1
6.6.2
6.7
6.8
6.8.1
6.8.2
Creating task-specific data sets .................................................................................
Issued: 19.12.2013 Version: KST ArcTech Basic 1.2 V1
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KUKA.ArcTech Basic 1.2
6.9
Reconfiguring KRL resources ....................................................................................
36
37
6.10 Configuring the production display ............................................................................
7
7.1
7.2
7.2.1
7.2.2
7.2.3
7.2.4
7.2.5
7.2.6
7.2.7
7.2.8
7.2.9
7.2.10
7.3
7.3.1
7.3.2
7.3.3
7.3.4
7.3.5
7.3.6
Programming
...............................................................................................
Structure of a weld operation .....................................................................................
Weld instructions .......................................................................................................
Inline form “ARC
ON”
...........................................................................................
Inline form “ARC
SWITCH”
..................................................................................
Inline form “ARC
OFF”
.........................................................................................
Option window “Frames” ......................................................................................
Option window "Motion
parameters"
(PTP) ........................................................
Option window “Motion
parameters”
(LIN, CIRC) ...............................................
Option window “Ignition
parameters”
.................................................................
Option window “Weld
parameters”
......................................................................
Option window “End
crater parameters”
............................................................
Option window “Weaving” ....................................................................................
Programming an ARC spline block ............................................................................
Inline form “ARC
SPLINE”
....................................................................................
Inline forms
ARC ON
and
ARC OFF
(ARC spline) ..............................................
Inline form
ARC SWITCH
(ARC spline) ...............................................................
Option window “Motion
parameters”
(ARC spline block and segment) ..............
Option window “Circle
configuration”
(SCIRC segment) ...................................
Option window “Frames” (spline segment) ..........................................................
41
41
42
42
43
44
45
46
46
47
47
48
49
50
51
52
53
55
56
57
8
9
9.1
9.2
9.2.1
9.2.2
9.2.3
9.2.4
9.2.5
9.3
9.4
9.4.1
9.4.2
9.4.3
9.4.4
9.4.5
9.4.6
9.4.7
9.4.8
Messages
......................................................................................................
Appendix
......................................................................................................
Process-independent digital inputs ............................................................................
Signal groups for digital inputs ..................................................................................
Power source ready input group
......................................................................
Welding periphery ready input group
...............................................................
Motion start input group
....................................................................................
Weld motion monitoring input group
...............................................................
End of weld seam input group
..........................................................................
Process-independent digital outputs .........................................................................
Signal groups for digital outputs ................................................................................
Gas preflow output group
..................................................................................
Weld start output group
.....................................................................................
Ignition fault output group
.................................................................................
Weld fault output group
.....................................................................................
Acknowledge fault output group
......................................................................
Weld end output group
......................................................................................
Gas postflow output group
................................................................................
Output group before leaving weld seam
..........................................................
59
63
63
63
63
63
64
64
64
64
65
65
65
65
65
66
66
66
66
10
KUKA Service
...............................................................................................
67
67
67
10.1 Requesting support ...................................................................................................
10.2 KUKA Customer Support ...........................................................................................
Index .............................................................................................................
75
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Issued: 19.12.2013 Version: KST ArcTech Basic 1.2 V1
1 Introduction
1
1.1
Introduction
Target group
This documentation is aimed at users with the following knowledge and skills:
KRL programming skills
Knowledge of the robot controller system
Knowledge of arc welding
Knowledge of weld power sources
For optimal use of our products, we recommend that our customers
take part in a course of training at KUKA College. Information about
the training program can be found at www.kuka.com or can be ob-
tained directly from our subsidiaries.
1.2
Industrial robot documentation
The industrial robot documentation consists of the following parts:
Documentation for the manipulator
Documentation for the robot controller
Operating and programming instructions for the System Software
Instructions for options and accessories
Parts catalog on storage medium
Each of these sets of instructions is a separate document.
1.3
Safety
Representation of warnings and notes
These warnings are relevant to safety and
must
be observed.
These warnings mean that it is certain or highly probable
that death or severe injuries
will
occur, if no precautions
are taken.
These warnings mean that death or severe injuries
may
occur, if no precautions are taken.
These warnings mean that minor injuries
may
occur, if
no precautions are taken.
These warnings mean that damage to property
may
oc-
cur, if no precautions are taken.
These warnings contain references to safety-relevant information or
general safety measures.
These warnings do not refer to individual hazards or individual pre-
cautionary measures.
This warning draws attention to procedures which serve to prevent or remedy
emergencies or malfunctions:
Procedures marked with this warning
must
be followed
exactly.
Issued: 19.12.2013 Version: KST ArcTech Basic 1.2 V1
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