SolidCAM2013-HSM-HSR-Machining-User-Guide_web_v1.pdf

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SolidCAM
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SolidWorks
The complete integrated Manufacturing Solution
SolidCAM User Guide:
HSR/HSM
iMachining 2D & 3D | 2.5D Milling | HSS |
HSM
| Indexial Multi-Sided | Simultaneous -5Axis | Turning & Mill-Turn | Solid Probe
www.solidcam.com
SolidCAM 2013
HSR/HSM Module
User Guide
©1995-2013 SolidCAM
All Rights Reserved.
Contents
1.
Introduction and Basic Concepts
1.1
1.2
1.3
2.
Start HSR/HSM Operation.............................................................................................. 3
SolidCAM HSR/HSM Operation overview .................................................................. 4
Parameters and values........................................................................................................ 6
Contour roughing............................................................................................................. 12
Hatch roughing ................................................................................................................. 13
Hybrid Rib roughing ........................................................................................................ 14
Rest roughing .................................................................................................................... 15
HM roughing .................................................................................................................... 16
Constant Z machining ..................................................................................................... 17
Hybrid Constant Z ........................................................................................................... 18
Helical machining ............................................................................................................. 19
Horizontal machining ..................................................................................................... 20
Linear machining ............................................................................................................. 21
Radial machining ............................................................................................................. 22
Spiral machining .............................................................................................................. 23
Morphed machining ....................................................................................................... 24
Offset cutting ................................................................................................................... 25
Boundary machining ....................................................................................................... 26
Rest machining ................................................................................................................ 27
3D Constant step over machining ................................................................................ 28
Pencil milling .................................................................................................................... 29
Parallel pencil milling ...................................................................................................... 30
3D Corner offset ............................................................................................................. 31
Prismatic Part machining ............................................................................................... 32
Combined strategies ....................................................................................................... 33
Technology
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
2.16
2.17
2.18
2.19
2.20
2.21
2.22
3.
Geometry
3.1 Geometry definition
........................................................................................................ 37
3.1.1 CoordSys............................................................................................................... 37
3.1.2 Target geometry................................................................................................... 38
3.1.3 Facet tolerance ..................................................................................................... 38
3.1.4 Apply fillets
.......................................................................................................... 39
3.1.5 Fillet Surfaces dialog box ................................................................................... 40
4.
Tool
4.1
4.2
4.3
4.4
5.
Calculate minimum tool length ...................................................................................... 45
Tool selection .................................................................................................................... 45
Holder Clearance .............................................................................................................. 46
Spin & Feed Rate definition
........................................................................................... 47
Boundaries
Introduction ...................................................................................................................... 50
5.1.1 Drive Boundaries................................................................................................. 50
5.1.2 Constraint boundaries ........................................................................................ 55
5.2 Boundary Definition
........................................................................................................ 57
5.2.1 Boundary type ...................................................................................................... 57
5.2.2 Boundary name.................................................................................................... 58
5.2.3 Boundary – Tool Relation .................................................................................. 59
5.3 Automatically created boundaries .................................................................................. 62
5.3.1 Auto-created box of target geometry .............................................................. 62
5.3.2 Auto-created box of stock geometry ............................................................... 63
5.3.3 Auto-created silhouette ...................................................................................... 64
5.3.4 Auto-created outer silhouette ............................................................................ 65
5.4 2D manually created boundaries.................................................................................... 66
5.4.1 Boundary Box ...................................................................................................... 66
5.4.2 Silhouette Boundary............................................................................................ 67
5.4.3 User-defined boundary
....................................................................................... 68
5.4.4 Profile Geometry
................................................................................................. 69
5.4.5 Combined boundary ........................................................................................... 70
5.4.6 Select Faces dialog box ....................................................................................... 74
5.4.7 Select Chain dialog box ...................................................................................... 75
5.5 3D manually created boundaries.................................................................................... 76
5.5.1 Common parameters .......................................................................................... 76
5.5.2 Selected faces ....................................................................................................... 78
5.5.3 Shallow Areas ....................................................................................................... 80
5.5.4 Theoretical Rest Areas ........................................................................................ 81
5.5.5 Tool Contact Area ............................................................................................... 82
5.5.6 Rest Areas ............................................................................................................. 85
5.1
6.
Passes
6.1
6.2
6.3
6.4
6.5
6.6
Passes parameters ............................................................................................................. 89
6.1.1 Wall offset ............................................................................................................. 90
6.1.2 Floor offset........................................................................................................... 92
6.1.3 Tolerance .............................................................................................................. 93
6.1.4 Step down ............................................................................................................. 93
6.1.5 Step over ............................................................................................................... 94
6.1.6 Pass Extension ..................................................................................................... 96
6.1.7 Offsets.................................................................................................................. 97
6.1.8 Limits ................................................................................................................... 98
6.1.9 Point reduction ..................................................................................................100
6.1.10 Refine corners
....................................................................................................100
Smoothing parameters...................................................................................................101
6.2.1 Max. radius .........................................................................................................102
6.2.2 Profile Tolerance
...............................................................................................102
6.2.3 Offset Tolerance ................................................................................................102
Adaptive step down parameters ................................................................................... 103
Edit Passes parameters ..................................................................................................107
Axial offset ......................................................................................................................111
Strategy parameters ........................................................................................................113
6.6.1 Contour roughing ..............................................................................................114
6.6.2 Hatch roughing ..................................................................................................116
6.6.3 Hybrid Rib roughing .........................................................................................119
6.6.4 Linear machining ..............................................................................................122
6.6.5 Helical machining ..............................................................................................126
6.6.6 Horizontal machining ......................................................................................128
6.6.7 Radial machining ..............................................................................................129
6.6.8 Spiral machining ...............................................................................................133
6.6.9 Morphed machining .........................................................................................137
6.6.10 Offset cutting ....................................................................................................139
6.6.11 Rest machining parameters ............................................................................. 140
6.6.12 3D Constant step over .................................................................................... 146
6.6.13 Pencil milling .....................................................................................................150
6.6.14 Parallel pencil milling .......................................................................................152
6.6.15 3D Corner offset ..............................................................................................154

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