John N. DuPont, John C. Lippold, Samuel D. Kiser(auth.)-Welding Metallurgy and Weldability of Nickel-Base Alloys (2009).pdf

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WELDING METALLURGY
AND WELDABILITY OF
NICKEL-BASE ALLOYS
WELDING METALLURGY
AND WELDABILITY OF
NICKEL-BASE ALLOYS
John N. DuPont
John C. Lippold
Samuel D. Kiser
A JOHN WILEY & SONS, INC., PUBLICATION
Copyright © 2009 by John Wiley & Sons, Inc. All rights reserved.
Published by John Wiley & Sons, Inc., Hoboken, New Jersey.
Published simultaneously in Canada.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means, electronic, mechanical, photocopying, recording, scanning, or
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Limit of Liability/Disclaimer of Warranty: While the publisher and author have used their best
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Library of Congress Cataloging-in-Publication Data:
DuPont, John N.
Welding metallurgy and weldability of nickel-base alloys / John N. DuPont,
John C. Lippold, and Samuel D. Kiser.
p. cm.
ISBN 978-0-470-08714-5 (cloth)
1. Nickel–Welding. 2. Nickel–Metallurgy. 3. Nickel alloys–Welding. 4. Nickel alloys–
Metallurgy. I. DuPont, John N., 1964– II. Kiser, Samuel D. 1945– III. Title.
TS227.L657 2009
673′.733252–dc22
2009017253
Printed in the United States of America.
10 9 8 7 6 5 4 3 2 1
This book is dedicated to Alden and Pauline DuPont, who inspired me when I was
young, and Ryan and Caitlin, who have been inspiring me ever since.
John N. DuPont
Lehigh University, 2009
This book is dedicated to my wife, Mary Catherine Juhas, who has supported me
throughout my career and remains a constant source of strength, inspiration,
and good humor.
John C. Lippold
The Ohio State University, 2009
This book is dedicated to Jackie Kiser, my friend, my spiritual partner, and my
co-worker in all that I set out to do.
Samuel D. Kiser
Special Metals Welding Products Company, 2009
CONTENTS
Preface
1. Introduction
Ni-base Alloy Classification
1.1.1 Commercially Pure Nickel Alloys
1.1.2 Solid-Solution Strengthened Alloys
1.1.3 Precipitation-Strengthened Alloys
1.1.4 Other Specialty Alloys
1.2 History of Nickel and Ni-base Alloys
1.3 Corrosion Resistance
1.4 Nickel Alloy Production
References
2. Alloying Additions, Phase Diagrams, and Phase Stability
2.1 Introduction
2.2 General Influence of Alloying Additions
2.3 Phase Diagrams for Solid-Solution Alloys
2.3.1 The Ni-Cu System
2.3.2 The Ni-Cr System
2.3.3 Ni-Mo System
2.3.4 The Ni-Fe-Cr System
2.3.5 Ni-Cr-Mo System
2.4 Phase Diagrams for Precipitation Hardened Alloys—γ
′
Formers
2.5 Phase Diagrams for Precipitation-Hardened Alloys—γ
″
Formers
2.6 Calculated Phase Stability Diagrams
2.7 PHACOMP Phase Stability Calculations
References
3. Solid-Solution Strengthened Ni-base Alloys
3.1
3.2
Standard Alloys and Consumables
Physical Metallurgy and Mechanical Properties
1.1
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