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IMPORTANT NOTICES
FOR COMPETITION USE ONLY
This Motorcycle is designed, manufactured and sold for closed-course competition use only. It does not conform to
Federal Motor Vehicle Safety Standards or U.S. EPA Noise and Emission Standards. Operation on public streets,
roads, highways or for off-road recreation is illegal.
State and federal laws prohibit operation of this vehicle except in an organized racing or competitive event on a
closed course, or by permit issued by the local governmental jurisdiction. This vehicle is sold “as is” with no
warranties.
FOR EXPERIENCED RIDERS, NO PASSENGERS
This motorcycle is designed as an operator-only vehicle and for use by experienced riders only. The load limit and
seating configuration do not safety permit the carrying of a passenger.
This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold.
All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
This vehicle pictured in this owner’s manual may not match your actual vehicle.
© Honda Motor Co., Ltd., 2012
2013
Honda CRF450R
OWNER’S MANUAL & COMPETITION HANDBOOK
Introduction
Introduction
Congratulations on choosing your Honda CRF
motocross motorcycle.
When you own a Honda, you’re part of a
worldwide family of satisfied customers – people
who appreciate Honda’s reputation for building
quality into every product.
Your CRF is a high performance racing
motorcycle that utilizes the latest motocross
technology and is intended for competition use in
sanctioned, closed-course events by experienced
riders only.
Be aware that motocross is a physically demanding
sport that requires more than just a fine
motorcycle. To do well, you must be in excellent
physical condition and be a skillful rider. For the
best results, work diligently on your physical
conditioning and practice frequently.
Before riding, take time to get acquainted with
your CRF and how it works. To protect your
investment, we urge you to take responsibility for
keeping your CRF well maintained. Scheduled
service is a must, of course. But it’s just as
important to observe the break-in guidelines, and
perform all the pre-ride and other periodic checks
detailed in this manual.
You should also read the owner’s manual before
you ride. It’s full of facts, instructions, safety
information, and helpful tips. To make it easy to
use, the manual contains a table of contents, a
detailed list of topics at the beginning of each
section, and an index at the back of the book.
As you read this manual, you will find information
that is preceded by a
symbol. This
information is intended to help you avoid damage
to your CRF, other property, or the environment.
Unless you are mechanically qualified and have
the proper tools, you should see your dealer for the
service and adjustment procedures discussed in
this manual.
An official Honda Service Manual for your CRF is
available (page 162). It is the same manual your
dealer uses. If you plan to do any service on your
CRF beyond the standard maintenance procedures
in this manual, you will find an official Honda
Service Manual a valuable reference.
If you have any questions, or if you ever need a
special service or repairs, remember that your
Honda dealer knows your CRF best and is
dedicated to your complete satisfaction.
Please report any change of address or ownership
to your dealer so we will be able to contact you
concerning important product information.
You may also want to visit our website at
USA: www.powersports.honda.com.
Canada: www.honda.ca.
Happy riding!
California Proposition 65 Warning
WARNING:
This product contains or emits
chemicals known to the State of California to cause
cancer and birth defects or other reproductive
harm.
ABBREVIATION
Throughout this manual, the following
abbreviations are used to identify the respective
parts or system.
Abbrev. term
CKP sensor
DLC
DTC
ECM
ECT sensor
HPSD
IAT sensor
MAP sensor
MIL
PGM-FI
PSF
TDC
TP sensor
Full term
Crankshaft Position sensor
Data Link Connector
Diagnostic Trouble Code
Engine Control Module
Engine Coolant Temperature
sensor
Honda Progressive Steering
Damper
Intake Air Temperature sensor
Manifold Absolute Pressure sensor
Malfunction Indicator Lamp
Programmed Fuel Injection
Pneumatic Spring Fork
Top Dead Center
Throttle Position sensor
Introduction
A Few Words About Safety
A Few Words About Safety
Your safety, and the safety of others, is very important. And operating this motorcycle safely is an important responsibility.
To help you make informed decisions about safety, this manual contains a section devoted to
Motorcycle Safety,
as well as a number of Safety Messages throughout
the manual.
Safety Messages are preceded by a safety alert symbol
These signal words mean:
and one of three signal words:
DANGER, WARNING,
or
CAUTION.
DANGER
WARNING
CAUTION
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle. You must use your own good
judgement.
Safety Messages
Contents
MOTORCYCLE SAFETY............................. 1
Important Safety Information ........................... 2
Important Safety Precautions ........................ 2
Accessories & Modifications ........................... 3
Safety Labels .................................................... 4
INSTRUMENTS & CONTROLS .................. 5
Operation Component Locations ...................... 6
Indicator ............................................................ 7
MIL Blink Pattern ......................................... 7
Current DTC/Freeze DTC ............................. 7
Circuit Inspection .......................................... 8
DTC Index..................................................... 9
BEFORE RIDING......................................... 11
Are You Ready to Ride? ................................ 12
Is Your Motorcycle Ready to Ride? ............... 13
Pre-ride Inspection ...................................... 13
BASIC OPERATING INSTRUCTIONS .... 15
Safe Riding Precautions .............................. 16
Starting & Stopping the Engine ...................... 17
Fast Idle Knob ............................................. 17
Preparation .................................................. 17
Starting Procedure ....................................... 17
How to Stop the Engine .............................. 18
Break-in Guidelines ........................................ 19
SERVICING YOUR HONDA ......................21
Before You Service Your Honda
The Importance of Maintenance .....................22
Maintenance Safety .........................................23
Important Safety Precautions .......................23
Maintenance Schedule ....................................24
General Competition Maintenance .................26
Before & After Competition Maintenance ......30
Between Motos & Practice Maintenance.....30
After Competition Maintenance ..................31
Service Preparations
Maintenance Component Locations ................32
Seat ..................................................................33
Fuel Tank ........................................................34
Subframe .........................................................37
Service Procedures
Fluids & Filters
Fuel System .....................................................39
Engine Oil .......................................................48
Transmission Oil .............................................51
Coolant ............................................................53
Air Cleaner ......................................................55
Crankcase Breather .........................................57
Engine
Throttle ............................................................58
Engine Idle Speed ...........................................60
Clutch System .................................................61
Spark Plug .......................................................66
Valve Clearance ..............................................67
Piston/Piston Rings/Piston Pin ........................76
Chassis
Suspension ...................................................... 86
Brakes ............................................................. 90
Wheels ............................................................ 94
Tires & Tubes ................................................. 95
Drive Chain ..................................................... 97
Exhaust Pipe/Muffler .................................... 100
Steering Damper ........................................... 104
Additional Maintenance Procedures ............. 107
Appearance Care ........................................... 109
Contents

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