Industrial_Engine_Ratings_Guide_EN.pdf

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IndustRIaL
EngInE
RatIngs
guIdE
EPa tier 4 Interim
Eu stage IIIa
Eu stage IIIB
Table of Contents
Table of Contents
Cat
®
Engines
Diesel Engine Rating Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Rating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ISO 9001:2000 Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Rating Power Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
EPA & EU Non-Road Emissions Regulations . . . . . . . . . . . . . . . . . . . 3
Customer Value
Industrial Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Industrial Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Aftertreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Industrial Engines/Power Units/Aftertreatment
C0 .5, C0 .7 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
C1 .1 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
C1 .1 Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
C1 .5 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
C1 .5 Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
C1 .6, C1 .7 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
C2 .2 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
C2 .2 Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
C3 .4 Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
C3 .4B Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
C3 .4B Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
C3 .4B Aftertreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
C4 .4 ACERT
™
Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
C4 .4 ACERT Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
C4 .4 ACERT Aftertreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
C6 .6 ACERT Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
C6 .6 ACERT Aftertreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
C7 .1 ACERT Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
C7 .1 ACERT Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
C7 .1 ACERT Aftertreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
C9 .3 ACERT Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
C9 .3 ACERT Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
C9 .3 ACERT Aftertreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
C13 ACERT Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
C13 ACERT Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
C13 ACERT Aftertreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
C15 ACERT Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
C15 ACERT Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
C15 ACERT Aftertreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
C18 ACERT Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
C18 ACERT Power Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
C15 ACERT Aftertreatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
C27 ACERT, C32 ACERT Engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Technology
ACERT Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Electronic Control Unit (ECU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Analog Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Control and Display Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Additional Literature
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
1
Cat
®
Engines
Diesel Engine Rating Definitions
Explanation of Ratings A, B, C, D, and E:
For an exact determination of the appropriate rating, contact your
local Cat dealer . Engine rating obtained and presented in accordance
with ISO3046/1 .
IND-A (Continuous)
Continuous heavy-duty service where the engine is operated
at maximum power and speed up to 100% of the time without
interruption or load cycling .
IND-B
For service where power and/or speed are cyclic (time at full load
not to exceed 80%) .
IND-C (Intermittent)
Intermittent service where maximum power and/or speed are cyclic
(time at full load not to exceed 50%) .
IND-D
For service where maximum power is required for periodic overloads
(time at full load not to exceed 10% of the duty cycle) .
IND-E
For service where maximum power is required for a short time for
initial starting or sudden overload . For emergency service where
standard power is unavailable (time at full load not to exceed 5% of
the duty cycle) .
Rating Conditions
Diesel Engines — up to 7.1 liter
All rating conditions are based on ISO/TR14396, inlet air standard
conditions with a total barometric pressure of 100 kPa (29 .5 in Hg),
with a vapor pressure of 1 kPa ( .295 in Hg), and 25°C (77°F) .
Performance measured using fuel to EPA specifications in 40 CFR
Part 1065 and EU specifications in Directive 97/68/EC with a density of
0 .845-0 .850 kg/L @ 15°C (59°F) and fuel inlet temperature 40°C (104°F) .
Diesel Engines — greater than 7.1 liter
All rating conditions are based on SAE J1995, inlet air standard
conditions of 99 kPa (29 .31 in Hg) dry barometer and 25°C (77°F)
temperature . Performance measured using a standard fuel with fuel
gravity of 35° API having a lower heating value of 42,780 kJ/kg
(18,390 btu/lb) when used at 29°C (84 .2°F) with a density of 838 .9 g/L .
ISO 9001:2000 Certification
Factory-designed systems built at Caterpillar ISO 9001:2000 certified
facilities .
2
INDUSTRIAL ENGINE RATINGS GUIDE
Cat Engines
Match a Reliable Cat Engine to Your Application
bhp
0
C32 ACERT
C27 ACERT
C18 ACERT
C15 ACERT
C13 ACERT
C9.3 ACERT
C7.1 ACERT
C6.6 ACERT
C4.4 ACERT
C3.4B
C3.4
C2.2
C1.7
C1.6
C1.5
C1.1
C0.7
C0.5
0
100
200
300
400
bkW
500
600
700
800
900
134
268
402
536
670
804
938
1072
1206
EPA & EU Non-Road Emissions Regulations
Power classes shown in
bkW
(bhp)
unless stated otherwise
500 ppm Sulphur Fuel
>560
(751)
<19
(25)
19-75
(25-101)
<37 (50)
37-56
(1)*
(50-75)
*2
Options for
37-56 bkW
(50-75 bhp) class:
(1) One year extension of Tier 4 Final for
meeting a slightly reduced PM standard
(2) Straight to Tier 4 Final from Tier 3 in 2012
15 ppm Sulphur
Fuel Reqd.
56-130
(75-174)
>560
(751)
37-75
75-130
(50-101)
(101-174)
224-559 130-225
(300-750) (174-302)
consent
decree
19-37 130-560
(25-50) (174-751)
56-130 37-56
(1)*
(50-75)
(75-174)
>130
(174)
37-56
(2)*
(50-75)
Tier 2
Tier 3
Tier 4
Interim
Stage IIIB
Tier 4
Final
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
Stage II
Stage IIIA
Stage IV
130-560
(174-751)
75-130
(101-174)
37-75
19-37
(25-50) (50-101)
37-75
(50-101)
3 db Reduction in Machine
Noise Level Required
130-560
(174-751)
10 ppm Sulphur
Fuel Reqd.
56-130
(75-174)
37-56
(50-75)
130-560
(174-751)
56-130
(75-174)
Revised 24-Mar-2010
TIER 4 / STAGE IIIA / STAGE IIIB
3
Customer Value
Industrial Engines
Reliability
• Industrial engines have been validated in a wide variety of
machines and applications .
• Common design across engine platforms improves reliability at first
production .
• Robust electronic control systems are proven to withstand severe
conditions .
• Simple, efficient turbochargers deliver reliable performance .
Durability
• Core engine platforms deliver long life to overhaul .
• Engines are designed to be remanufactured .
• Next generation aftertreatment systems are built to withstand
extreme conditions .
Fuel Efficiency
• Improved net engine fuel consumption over Tier 3, Stage IIIA
engines
• Flexible regeneration options on applicable models maximize fuel
efficiency .
• Legendary Caterpillar integration expertise optimizes machine
performance for maximum efficiency .
Low-Cost of Ownership
• Value is cumulative over the entire working life of the engine .
• Precise measurement and control enables better fuel efficiency
during regeneration .
• Poly-Vee belts extend service intervals .
• High resale value boosts return on investment .
Maximum Uptime
• Ease of service
– Oil and filter change intervals are consistent with Tier 3/Stage IIIA
engines .
– Diesel Particulate Filters (DPF) offer flexible service options where
ash cleaning is required .
• Ease of operation
– Regeneration strategies designed to keep customers working
– Electric priming pump improves convenience
– Single-belt accessory drive
World-class Product Support
• Worldwide Cat dealer network, including the Cat ISD second
level distributor program, helps extend engine life and reduce
maintenance costs .
• Customer Service Agreements (CSA) and Extended Service
Contracts (ESC) control costs and protect investment value .
• Remanufactured parts and high parts availability reduce cost and
downtime .
4
INDUSTRIAL ENGINE RATINGS GUIDE

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