MR405ESPACE2.pdf

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2
Transmission
20A
CLUTCH
MANUAL GEARBOX
AUTOMATIC GEARBOX
DRIVESHAFTS
21A
23A
29A
X81
JULY 2009
"The repair procedures given by the manufacturer in this document are based on the
technical specifications current when it was prepared.
The procedures may be modified as a result of changes introduced by the manufacturer in
the production of the various component units and accessories from which the vehicles are
constructed".
All rights reserved by Renault.
Copying or translating, in part or in full, of this document or use of the service part reference
numbering system is forbidden without the prior written authority of Renault.
EDITION ANGLAISE
© Renault s.a.s 2007
ESPACE IV Phase II and Phase I update - Section 2 ContentsPages
ESPACE IV Phase II and Phase I update
- Section 2
Contents
Pages
20A
CLUTCH
Clutch: Parts and
consumables for the repair
Pressure plate - Disc:
Removal - Refitting
Clutch thrust bearing:
Removal - Refitting
Flywheel: Removal - Refitting
23A
AUTOMATIC GEARBOX
Automatic gearbox:
Identification
Identification
20A-1
20A-2
20A-17
20A-19
23A-4
Automatic gearbox: List and
location of components
Automatic gearbox oil:
Specifications
Automatic gearbox oil:
Draining - Filling
23A-7
23A-8
23A-9
23A-19
23A-33
23A-38
23A-43
23A-45
23A-46
23A-51
23A-57
23A-58
23A-62
21A
MANUAL GEARBOX
Manual gearbox: Parts and
consumables for the repair
Manual gearbox oils:
Draining - Filling
Differential output seal:
Removal - Refitting
Manual gearbox: Removal -
Refitting
Input shaft lip seal: Removal
- Refitting
Hydraulic distributor:
Removal - Refitting
21A-1
21A-2
21A-3
21A-8
21A-15
Hydraulic distributor internal
wiring: Removal - Refitting
Hydraulic distributor wiring:
Removal - Refitting
Differential output seal:
Removal - Refitting
Selector shaft seal: Removal
- Refitting
Multifunction switch:
Removal - Refitting
Speed sensor: Removal -
Refitting
23A
AUTOMATIC GEARBOX
Automatic gearbox: Parts
and consumables for the
repair
Automatic gearbox:
Precautions for the repair
Gearbox temperature
sensor: Removal - Refitting
23A-1
23A-2
Oil pressure switch: Removal
- Refitting
Automatic gearbox: Removal
- Refitting
Contents
23A
AUTOMATIC GEARBOX
Converter seal: Removal -
Refitting
Drive plate: Removal -
Refitting
Automatic gearbox
converter: Removal -
Refitting
Automatic gear control unit:
Removal - Refitting
23A-74
23A-79
23A-85
23A-86
29A
DRIVESHAFTS
Driveshaft: Precautions for
the repair
Front left-hand driveshaft:
Removal - Refitting
Front right-hand driveshaft:
Removal - Refitting
Relay shaft bearing:
Removal - Refitting
29A-1
29A-2
29A-7
29A-12
CLUTCH
Clutch: Parts and consumables for the repair
PK4 or PK6, and DOCUMENTA
TION PHASE 2
Special tooling required
Emb. 1518
Set of clutch plate centring
mandrels
20A
Before refitting the clutch, check:
- The flywheel friction track (no scratches or blue
stains).
- The bearing on the crankshaft (if fitted) (no sticking).
- The clutch thrust bearing guide (no wear or signs of
sticking),
- The clutch shaft splines (no traces of rust or wear),
- The sliding action of the clutch plate on the clutch
shafts (no grease).
When refitting a clutch:
- Check the direction of the clutch plate.
- Centre the clutch plate using the
(Emb. 1518).
- Gradually tighten the clutch mechanism bolts to
torque.
- Couple the gearbox to the engine, so it is not con-
strained.
Final refitting operation:
- Adjust the clutch play (if present).
- Bleed the hydraulic tappet.
- Carry out a road test.
20A-1
CLUTCH
Pressure plate - Disc: Removal - Refitting
G9T, and DOCUMENTA
TION PHASE 2
Special tooling required
Mot. 1431
Emb. 1761
Emb. 1604
Flywheel locking tool.
Kit for removal - refitting of
the clutch pressure plate
Clutch compression tool for
rearming the compensation
system.
Set of clutch plate centring
mandrels.
20A
Emb. 1780
Tightening torquesm
clutch pressure plate
bolts
12 Nm
REMOVAL
I - REMOVAL PREPARATION OPERATION
a
Position the vehicle on a two-post lift (see
Vehicle:
Towing and lifting)
(02A, Lifting equipment).
a
Remove:
- the engine undertray bolts,
- the engine undertray.
a
Drain the gearbox (see
21A, Manual gearbox,
Manual gearbox oils: Draining - Filling,
page
21A-2)
.
a
Remove the gearbox (see
21A, Manual gearbox,
Manual gearbox: Removal - Refitting,
page
21A-
8)
.
22427
a
Position the
(Mot. 1431)
(1) .
a
Remove three of the pressure plate mounting bolts
at 120˚ intervals.
20A-2

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