AUDI Self-Study Program 920193 2.0 Liter TDI Common Rail Engine with Clean Diesel System.pdf

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Service Training
2.0 Liter TDI Common Rail Engine
with Clean Diesel System
Self-Study Program 920193
Audi of America, LLC.
Service Training
Printed in U.S.A.
Printed 08/2009
Course Number 920193
©2009 Audi of America, LLC.
All rights reserved. All information contained in this manual is
based on the latest information available at the time of printing
and is subject to the copyright and other intellectual property
rights of Audi of America, LLC., its affiliated companies, and its
licensors. All rights are reserved to make changes at any time
without notice. No part of this document may be reproduced,
stored in a retrieval system, or transmitted in any form or by
any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to
other sites without the prior expressed written permission of the
publisher.
All requests for permission to copy and redistribute information
should be referred to Audi of America, LLC.
Always check Technical Bulletins and the latest electronic repair
literature for information that may supersede any information
included in this booklet.
Trademarks: All brand names and product names used in this
manual are trade names, service marks, trademarks, or registered
trademarks and are the property of their respective owners.
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Mechanics . . . . . . . . . . . . . . . . . . . . .
1
3
5
Engine Management System . . . . . . . . . . . . . . . 42
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Knowledge Assessment . . . . . . . . . . . . . . . . .
83
The Self-Study Program teaches the design and function of new vehicle models,
automotive components and technologies.
The Self-Study Program is not a Repair Manual!
The values given are only intended as a guideline. Refer to
the software version valid at the time of publication of the SSP.
For maintenance and repair work, always refer to the current technical literature.
Reference
Note
i
Notes
ii
Introduction
Engines from Audi
The lead taken by Audi in 1989 with the introduction
of the first turbocharged direct injection (TDI) diesel
engine in the Audi 100 continues with a new generation
of dynamic and efficient diesel engines. The 2.0 liter
common rail TDI engine confirms the role of Audi as a
pioneer in diesel technology.
By combining the successful and proven 2.0 Liter TDI
engine with common rail technology, Audi is setting new
standards in terms of such characteristic TDI attributes
as dynamics, driving enjoyment, economy, and reliability.
The superior qualities of the 2.0 Liter TDI engine with
common rail injection system are oriented towards future
challenges in acoustics, comfort, and exhaust gas after-
treatment.
This engine offers the potential for future improvements
in exhaust gas emission standards and the associated
technologies.
S 403_ 051
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